+44 121 753 0077
Engineered Thermal Solutions Built to Your Exact Specifications
As a dedicated UK manufacturer and thermal engineering specialist, we design, build, and test custom flexible heated hoses, surface heating elements, and process control systems in-house. We work directly with plant engineers, OEMs, and procurement managers across demanding industries to deliver precise temperature maintenance, fluid handling reliability, and freeze protection. Every system we manufacture is built to your exact operational specifications, ensuring seamless integration, optimal energy efficiency, and minimal site downtime.
- Precision-engineered heated hose systems built in the UK
- Fast delivery times with no hidden charges or extra fees
- High-performance, durable products for demanding environments
- Friendly and knowledgeable technical support team
- Service and shipping covering the UK & international clients
- Innovative and custom-configured heating technology
- 100% safety tested and compliant with rigorous quality control standards
Industrial Heating Elements & Process Control Solutions
We design and manufacture a complete range of bespoke industrial surface heating equipment and thermal management systems. Engineered in the UK to perform under demanding operational conditions, our product range delivers precise temperature control, process heating, and frost protection across all industrial applications.
Custom Heated Hoses
High-pressure, flexible, and high-temperature heated lines built to order for wax, gas, chemical, and fluid transfer.
Flexible Heating Mats
Moisture-resistant electric silicone heating mats providing uniform surface heat transfer on tanks, hoppers, and platens.
Heater Control Panels
Bespoke industrial control panels, digital temperature controllers, and thermocouple assemblies for precision monitoring.
Flange Heating
High-temperature insulation jackets, electrical insulation sleeves, and valve heaters to eliminate thermal loss.
Trace Heating
Self-regulating trace heating kits and frost protection heating cables for pipework freeze protection and temperature maintenance.
Drum Heaters
Electric drum jackets, barrel heaters, and base heating units for fluid viscosity control and freeze protection.
For any enquiries, call us on +44 121 753 0077 or email sales@flexibleheatedhoses.com
Built Tough for Hard-Working Industrial Environments
High temperatures, heavy mechanical wear, and aggressive process chemicals mean your heating gear needs to last. From flexible heated hoses and silicone surface mats to trace heating cables, insulation jackets, and electrical control panels, we build our entire product range using heavy-duty, industrial-grade materials. Every component is engineered to prevent thermal loss, maintain precise temperature control, and handle the daily wear and tear of a busy shop floor.
Because we manufacture and assemble systems right here in our UK workshop, we aren’t limited to standard off-the-shelf catalog parts. Whether you need custom hose lengths, specific surface mat dimensions, bespoke control panel layouts, or non-standard electrical voltages, we tailor the build to fit your exact setup. Before any unit leaves our facility, it undergoes 100% electrical safety and operational testing. You get straightforward, reliable surface heating equipment that’s ready to install, simple to run, and built for the long haul.
Can you build heated hoses and surface mats to custom specifications?
Yes, the vast majority of our thermal equipment is built to order in our UK workshop. We regularly manufacture flexible heated hoses in non-standard lengths, custom diameters, specific voltage requirements (110V, 230V, or 400V 3-phase), and with specialized end fittings or integrated thermocouple types (Type K, PT100, etc.) to match your existing equipment seamlessly.
What are your typical lead times for custom manufactured heating equipment?
Because we manufacture here in the UK, our lead times are significantly faster than importing custom components from overseas. Standard replacement lines and common custom hose builds are often produced and dispatched within a few working days, while complex multi-zone control panels or specialized bespoke designs typically take 1–2 weeks depending on component availability.
How are your heated hoses and heating elements tested for safety?
Safety is paramount when working with high electrical power and elevated temperatures. Every single heated hose assembly, mat, and control panel undergoes 100% rigorous quality and safety testing before leaving our facility. This includes high-voltage dielectric insulation testing (Flash testing), earth continuity checks, sensor calibration verification, and pressure testing where applicable.
Are your heated hoses and mats suitable for food-grade, pharmaceutical, or chemical applications?
Yes. We supply heating equipment tailored for strict hygiene and chemical compatibility standards. Our heated hoses can be built with smooth, FDA-compliant PTFE inner liners that resist chemical attack and prevent product contamination during transfer. For washdown or cleanroom environments, we also offer stainless steel braided or smooth outer silicone hygienic sleeves that are easy to wipe down and sterilize.
Can you supply ATEX / Ex-certified heating equipment for hazardous areas?
Yes, we offer ATEX-certified surface heating solutions—including explosive-atmosphere trace heating cables, hazardous-area drum heaters, and explosion-proof control assemblies. If your plant operates in a designated Zone 1 or Zone 2 hazardous area, let our technical team know during your enquiry so we can specify equipment that meets strict ATEX and IECEx compliance standards.
Can a damaged heated hose or surface mat be repaired?
If the internal electrical heating element or core line is severely severed or burned out, full replacement is usually the safest and most cost-effective option. However, if the damage is limited to an outer scuff guard, a worn end-fitting, or a damaged power connection cable, we can often refurbish or re-sleeve the hose at our UK workshop. Contact us with photos of the damaged unit, and our technical team will assess if a repair is feasible.
Can you manufacture direct replacements for third-party or OEM heated hoses?
Yes. If you have an existing heated hose from another manufacturer or an overseas machinery OEM that needs replacing, you don’t have to buy expensive original parts. Send us the specs, hose length, voltage, electrical connector type, and thread size—or ship the old hose to our UK workshop—and we can manufacture a direct plug-and-play replacement with fast turnaround times.
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In Business for
over 30 years.
In Business for over 30 years.